What are the construction materials? Information about the uses and chemical properties of limestone, mortari cement, stucco etc.
Limestone is a sedimentary rock composed chiefly of calcium carbonate CaCO3. Marble, chalk, sea shells and coral are mainly made of CaCO3. Various types of limestone are used as building stone. Marble is metamorphosed limestone.
Lime and Slaked Lime
Lime or quicklime is calcium oxide, CaO. It is white powdery substance used in making mortar and cement. It is highly infusible since it melts at 2850°C. Calcium oxide is prepared by heating calcium carbonate at about 900°C.
Pure calcium oxide is a white amorphous powder. It is used as a flux in the smelting of metals, in the manufacture of glass, in the production of calcium carbide, and as a source of calcium hydroxide.
Lime reacts vigourusly with water, and forms calcium hydroxide, Ca(OH)2 which is known as slaked lime. This process is called the slaking lime.
A saturated solution of calcium hydroxide in water is called limewater. Limewater is a base. In suspension, it is whitewash or milk of lime. This watery lime mixture is used to paint walls white.
Calcium hydroxide has many important uses. It is an important component of mortar, plaster, stucco, whitewash, and other such building materials. Acidic soil may be neutralized with lime. A mixture of lime and sulfur is used as an insecticide. A solution made up of equal quantities of copper(II) sulphate and limewater (known as Bordeaux mixture) is used in horticulture and in the wine industry as a fungicide. Calcium hydroxide is also used in removing hair from hides preparatory to making leather.
Mortar, Cement, Stucco, and Plaster
When one part of slaked lime is mixed with three parts of sand and stirred into a pasty mass with water a mortar is formed. Mortar is used extensively in building, since good mortar improves with age.
The hardening of mortar is due to loss of water, the formation of calcium carbonate when carbon dioxide of the air reacts with lime, and the slow formation of calcium silicate.
The reactions representing hardening of the mortar are:
Cement is a mixture of limestone and clay (an aluminum silicate) heated in a rotary kiln. The reaction between these materials forms small, pebble-sized lumps of calcium aluminum silicates, called clinkers. When cool, the clinkers are ground into a fine powder and mixed with about 2% of powdered gypsum (aluminum sulfate)
Stucco is an outside covering for the walls of buildings. It consists of lime, sand, and cement. When properly applied, stucco finishes are very durable and attractive.
The inside walls of many houses are covered with plaster containing lime, sand, and hair or wood fiber to make the mixture stick better. The newer types of plaster are principally plaster of Paris, CaSO4 . 2H2O.
Concrete is a construction material composed of cement, aggregates and chemical admixtures. Fine and coarse aggregates make up the bulk of a concrete mixture. Sand, natural gravel and crushed stone are mainly used for this purpose. Recycled aggregates (from construction, demolition and excavation waste) are increasingly used as partial replacements of natural aggregates. Chemical admixtures are materials in the form of powder or fluids that are added to the concrete to give it certain characteristics not obtainable with plain concrete mixes.
Concrete solidifies and hardens after mixing with water and placement due to a chemical process known as hydration. The water reacts with the cement, which bonds the other components together, eventually creating a stonelike material. The reactions that take place during hardening are quite complex and slow. Therefore it takes many months for the concrete to reach its full strength. Where great strength is required, steel bars and wire mesh are used to form reinforced concrete.
Concrete is used to make pavements, architectural structures, foundations, motorways, bridges, parking structures, block walls and footings for gates, fences and poles.